Automated Volume Measuring in Warehouses - All You Need to Know!

Properly applied volume-measuring systems helpconveyor feeding a sorter required its own unit,
delivery companies verify customer-provided packagewhich was very expensive. Now, a single unit over a
data, optimise valuable transit and storage space, andsorter serves multiple infeed conveyors, reducing
automate invoicing. Benefits include reduced costscosts and simplifying maintenance.
and improved efficiency.Is it possible to measure the volume of flat objects?
How do volume-measuring systems work?Modern systems are highly accurate, generally
Most popular devices use the time-of-flight principle: acalculating the volume of cuboid items with an
sensor emits a parallel or fan-shaped laser beam thataccuracy of 5mm x 5mm x 5mm, and non-cuboid
packages reflect. The system measures the time ititems with an accuracy of 10mm x 10mm x 10mm.
takes the laser to return to the sensor, and builds aTherefore, it is technically possible to determine the
three-dimensional image of each item through thevolume of near-flat objects.
motion of the parcel on a conveyor, or the sensorHowever, for certification purposes regulatory
above the parcel. Using these images, it determines aauthorities require the specified minimum object
parcel's height, width and length before calculating itsdimensions be ten times the measuring accuracy.
volume.Using the examples above, this means 50mm x
Systems that use more than one sensor build multiple50mm x 50mm for cuboid items and 100mm x
three-dimensional images by scanning parcels from100mm x 100mm for non-cuboid items.
different directions. This enables them to measureCan volume measurement detect defective parcels?
the volume of cuboid parcels more accurately, andYes, certified systems with two or more sensors can
process irregularly shaped (non-cuboid) items bydetect flaws in parcels, such as holes or dents. This
calculating the smallest cube that will enclose them.enables operators to remove defective items
Modern distribution centres and post depots processimmediately and send them for repair or disposal.
regularly and irregularly shaped parcels at the sameInstallation issues
time. In these cases, the system automaticallyThe more room there is around the conveyor the
distinguishes cuboid and non-cuboid items beforesimpler the installation. However, suppliers are flexible
measuring them.and produce customised solutions suitable for
What are certified systems?applications with limited space. Indeed, it is possible to
Certified volume-measuring systems meet thedirect laser beams onto parcels using a mirror.
requirements of European, Canadian and AmericanSome companies choose to install volume-measuring
Approval Institutes, and companies can use thesystems themselves. This is perfectly practical and
acquired data to produce legally binding invoices.comes at a low cost. Others prefer their supplier to
Certified systems are fast becoming standard ininstall the system for them. This is ideal for
today's logistics industry.businesses with time constraints.
Which conveyors are compatible?No matter who carries out the installation, an on-site
Modern volume-measuring systems are compatibletest conducted by an official of the gauging office is
with most conveyors, cross belt sorters, and tilt trayrequired to certify a volume-measuring system.
sorters with wooden, asymmetric or black traysConclusion
running at speeds of up to three metres per second.Most modern distribution centres and post depots
When operating above sorters, they identify theuse automated volume measuring systems. They
type of tray and differentiate it from the parcelreduce the need to handle parcels manually, optimise
before calculating volume.and speed up deliveries, and simplify associated billing.
Previously, the shape of sorter trays confusedThis means postal services and logistics spend less,
volume-measuring systems. This meant everyand can provide a better service to their customers.