ISO 9001 the Process Approach to Quality Assurance

What is the Process Approach to Quality?The ISOare too prescriptive you will end up with
9001 2000 standard is designed to manage andunmanageable documents which serve no real
improve organizations processes. There is a greatpurpose. A consultant will be able to minimise your
deal of misunderstanding and misinterpretation of thedocumentation while ensuring compliance with ISO
meaning of the process approach to Quality.If you9001 2000.Many organizations already have
have at all been involved with quality assurance I amdocumented instructions in the form of standard
sure that you will at least heard of the "processoperating procedures (SOP's) and work instructions
approach" to Quality Assurance even if you are not(WI's) that define how individual activities are
fully aware of its meaning. The process approach toperformed. However, it is often the case that the
Quality Assurance is based on the idea that aninterfaces between these instructions are misaligned.
organization is a system of interlinked processes.If anIn some cases the interfaces are not even
organization does not define how its individualconsidered let alone documented. Misaligned process
activities work together and the order in which theinterfaces within an organisaton often leads to
activities are performed it cannot deliver a qualityprocess fragmentation and eventually to break down
product to its customers.The process approach toof the organizations processes.The ISO 9001 2000
quality involves analysing and then documenting thestandard has adopted the process approach to
actual activities and links between those activitiesQuality management systems which is designed to
within an organization using simple process flowcharts.improve an organizations processes.The following
This technique is typically used by an auditor whenrules may be used to implement a process approach
conducting a gap analysis on a business. If you areto your Organizations Quality Management
unsure about your ability to identify your processesSystem.Identify your Organizations key
then you can employ a consultant to assist you.Onceprocesses.Define Quality Assurance levels for those
the process and their interactions have beenprocesses.Decide how process quality will be
identified a framework of procedures and workmeasured.Document your approach to achieving the
instructions can be built around them.It can often bedesired quality.Evaluate your quality level and
the case that the output from one process in ancontinuously improve it.The following example will help
organization is the input for another process withinguide you through the methology of identifying
the same organization. As can be seen in the diagramprocess inputs, activities and outputs.As an example,
below where the output for activity one is the inputlet us consider the Purchasing Process:1. The Input to
for activity two and similarly the output of activitythe Purchasing process is a requirement to purchase
two is the input for activity three.When analysing thematerials, components or services.2. The Purchasing
processes within your organization it should beActivity involves selecting a supplier from our
remembered that processes may link to processesapproved supplier list and preparing a purchase order.
outside of your organization. A typical example of thisWe will interact with - The supplier: to place the
might be the product design interface between youorder. - Receiving: to notify them of the material
and your customer.Your organization sends a designordered. We may interact with - Engineering: if
concept to the customer (the Process input).ThePurchasing specifications are needed. - Quality
customer approves the design (the ProcessAssurance: if Receiving inspection is needed and to
activity).You receive back the approved conceptdisposition the product if it is non-conforming when
design (Process output)In many organizations it mayreceived.3. The Output of the purchasing process is
be possible to break down each process still furtheran approved purchase order released to the
into their individual sub-process components, (pleasesupplier.A typical manufacturing company will have the
forgive the simplistic example).For example: Thefollowing product realization processes:Customer
posting of a letter might be broken downEnquiry.Review and Quote.Receive OrderPrepare
into.Process 1: Selection of the envelope type. E.g.Process Control DocumentationPurchase
Padded, anti static, brown, white, anti-static.Process 2:MaterialsReceive MaterialsProductionPackLabel and
Selection of postal method. E.g. Courier, air-freight,ShipIn addition, we have the following support
secure, insecure.Process 3: Selection of first orprocesses:Management ReviewTrainingDocument
second class postage, same day, seven day.Each ofControlInternal AuditingCorrective and Preventive
these processes can then be broken down intoActionSummary: As you develop your quality system,
sub-processes. E.g. The closure of the envelope.you must define the sequence and interaction of
Should it be the type you lick, self adhesive, securedyour processes in your quality manual as required in
with sticky tape, security fastener or wax seal?OneSection 4.2.2 of the new standard.As you define your
always has to look at the common sense approachprocesses and prepare the accompanying
as to how far you should break each process downdocumentation, be sure that the inputs, activities,
into sub-processes.interactions and outputs are fully defined so your
For example: If the customer does not specify thequality system is effective.Driso provide ISO 9001
method of envelope seal to be used then any type2000 consultancy, auditing, software, and training
of seal may be used as long as it is fit for purpose.Services.
However, if the customer specifies a particular typeThey also supply Easy ISO 9001 2000(R) software
of seal for certain products the process becomesfor initially setting up an ISO 9001 2000 compliant
more important to both you and your customer andQuality Management System or improving upon an
therefore the process is worthy of documentation.Ifexisting one.
you have difficulty documenting your processes,To contact Driso Consultancy Services visit the web
especially regarding the amount of detail requiredsite below and see what they can do for you and
then it may be worth employing a consultant toyour business.
guide you through the process. If your proceduresContact: for more details.